Optimization Directions of Brass Coated Steel Wire Production Process
2025-04-01 11:05:33
The production process of brass coated steel wire can be optimized in the following aspects, including raw materials, each production link, quality control, automation, etc:
Raw Material Control: Use high-quality high-carbon steel wire rods. Control the impurity content and surface quality to reduce the risk of breakage during the wire drawing process.
Wire Drawing Improvement: Develop new types of wire drawing dies, adopt wear-resistant and lubricating materials. Optimize the wire drawing speed and pass reduction rate to reduce the drawing force and improve the precision and quality of the steel wire.
Heat Treatment Optimization: Study and precisely control the heat treatment parameters. Apply induction heating technology to obtain an ideal sorbite structure.
Electroplating Improvement: Modify the electroplating solution formula and process parameters to enhance the quality of the coating and its corrosion resistance. Adopt an environmentally friendly electroplating process to reduce pollution.
Stranding Optimization: Upgrade the stranding equipment and accurately control the tension. Develop new stranding processes and special structural strands to meet different requirements.
Quality Control: Introduce online detection equipment to monitor production parameters in real time. Establish a quality management system to ensure product quality throughout the entire process.
Automation and Informatization: Promote the automation transformation of production. Reduce manual intervention. Build an information management system to achieve intelligent management and scheduling of production.
